General Information: | ||
---|---|---|
Material Group | S - Superalloys (Heat resistant and Titanium) | |
Sub-Group | Superalloy | |
Hardness | 280.0 HB | |
Tensile Strength | 900 [N/mm^2] | |
Machinability | 40% |
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Machining Material W-545
W-545 is a Iron-based heat resistant superalloy (HRSA) material with a Machinability rating of 40% and Hardness of 280 HB.
W-545 has 53% iron, 26% nickel and additional alloying elements per the below table.
Iron-based superalloys are a more economical alternative to nickel-based alloys. They provide the same advantages but to a lesser extent and at a lower price. They are used mostly on less critical components that still require heat resistance properties. This sub-group is also much easier to machine realtive to the nickel and cobalt based superalloys
Superalloys should be machined with a positive and sharp cutting edges. Geometries that are suitable for austenitic stainless steel will also work well on HRSA. However, quality manufacturers will have in their catalogs additional geometries that are specifically designed for these challenging materials.
Summery:
Equivalent International Designations for Material W-545
Standard | Name |
---|---|
sae | AlSl:665 |
anfor | Z8NCTDA2613 |
Chemical Composition for Material W-545
Element | Amount |
---|---|
Iron (Fe) | 53% |
Nickel (Ni) | 26% |
Chromium (Cr) | 13.3% |
Molybdenum (Mo) | 1.8% |
Manganese (Mn) | 1.5% |
Silicon (Si) | 0.8% |
Aluminum (Al) | 0.15% |
Carbon (C) | 0.08% |
Cutting Speeds Recomendations for Material W-545
* Click on the speeds below for higher precision in specific conditions!
Application | Vc (m/min) | Vc (SFM) |
---|---|---|
Turning | 135-185 | 440-610 |
Milling | 100-140 | 330-460 |
Parting | 85-115 | 280-380 |
Grooving | 120-160 | 390-520 |
Drilling | 120-160 | 390-520 |
Important! The speed estimation is given for an ideal situation:
- Most suitable carbide grade
- Stable tool clamping
- Stable workpiece clamping
- Good quality raw material
- A short overhang of the cutting tool.
- Nominal hardness of the material.
- etc.
Click on the speeds in the above table to get better precision for specific parameters
Or use our Speed and Feed Calculator
Recommended Carbide Grades for Material W-545
* If you do nott understand the below table? Read This Explanation to make the most out of it!
Grade for Turning
Brand | Grade | ISO | Material | app | App | Coating | Apps Range | 05 | 10 | 15 | 20 | 25 | 30 | 35 | 40 | 45 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sandvik | S05F | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | CVD | S05 - S10 | S | S | |||||||
Sandvik | GC1105 | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S10 - S15 | S | S | |||||||
Sandvik | GC1115 | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S15 - S20 | S | S | |||||||
Sandvik | GC1125 | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S20 - S30 | S | S | S | ||||||
Iscar | IC806 (IC804) | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S05 - S20 | S | S | S | S | |||||
Iscar | IC807 (IC907) | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S10 - S25 | S | S | S | S | |||||
Iscar | IC830 (IC328) | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S20 - S35 | S | S | S | S | |||||
Kennametal | KCU10 (KC5010) | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S10 - S20 | S | S | S | ||||||
Kennametal | KCU25 (KC5025) | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S20 - S30 | S | S | S | ||||||
Walter | WSM01 | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S05 - S05 | S | ||||||||
Walter | WSM10S (WSM10) | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S05 - S20 | S | S | S | S | |||||
Walter | WSM20S (WSM20) | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S10 - S30 | S | S | S | S | S | ||||
Walter | WSM30S (WSM30) | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S20 - S40 | S | S | S | S | S | ||||
Seco | TS2000 (CP200) | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S05 - S25 | S | S | S | S | S | ||||
Seco | CP500 | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S15 - S25 | S | S | S | ||||||
Seco | CP600 | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S20 - S35 | S | S | S | S | |||||
Seco | TS2500 | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S20 - S35 | S | S | S | S | |||||
Tungaloy | AH8005 | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S05 - S10 | S | S | |||||||
Tungaloy | AH8015 | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S10 - S20 | S | S | S | ||||||
Mitsubishi | MP9005 | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S05 - S15 | S | S | S | ||||||
Mitsubishi | MP9015 | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S10 - S20 | S | S | S | ||||||
Mitsubishi | VP20RT | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S15 - S35 | S | S | S | S | S | ||||
Sumitomo | AC5015S | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S05 - S15 | S | S | S | ||||||
Sumitomo | AC5005S (AC510U) | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S05 - S10 | S | S | |||||||
Sumitomo | AC5025S (AC520U) | S | S - Superalloys (Heat resistant and Titanium) | T | Turning | PVD | S10 - S30 | S | S | S | S | S |
Grade for Parting Off
Brand | Grade | ISO | Material | app | App | Coating | Apps Range | 05 | 10 | 15 | 20 | 25 | 30 | 35 | 40 | 45 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sandvik | GC1105 | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S05 - S20 | S | S | S | S | |||||
Sandvik | GC1145 | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S20 - S40 | S | S | S | S | S | ||||
Iscar | IC807 (IC907) | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S05 - S10 | S | S | |||||||
Iscar | IC808 (IC908) | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S10 - S25 | S | S | S | S | |||||
Iscar | IC830 (IC328) | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S25 - S40 | S | S | S | S | |||||
Kennametal | KCU10 | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S05 - S15 | S | S | S | ||||||
Kennametal | KCU25 | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S15 - S30 | S | S | S | S | |||||
Walter | WSM13S | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S05 - S20 | S | S | S | S | |||||
Walter | WSM23S | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S10 - S30 | S | S | S | S | S | ||||
Walter | WSM33S (WSM33) | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S20 - S40 | S | S | S | S | S | ||||
Walter | WSM43S | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S30 - S45 | S | S | S | S | |||||
Seco | CP500 | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S10 - S30 | S | S | S | S | S | ||||
Seco | CP600 | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S20 - S40 | S | S | S | S | S | ||||
Tungaloy | AH7025 | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S15 - S25 | S | S | S | ||||||
Tungaloy | AH725 | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S15 - S25 | S | S | S | ||||||
Mitsubishi | VP10RT | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S05 - S10 | S | S | |||||||
Mitsubishi | VP20RT | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S10 - S25 | S | S | S | S | |||||
Mitsubishi | VP30RT | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S25 - S40 | S | S | S | S | |||||
Sumitomo | AC520U | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S10 - S25 | S | S | S | S | |||||
Sumitomo | AC1030U (AC530U) | S | S - Superalloys (Heat resistant and Titanium) | P | Parting | PVD | S20 - S40 | S | S | S | S | S |
Grade for Grooving
Brand | Grade | ISO | Material | app | App | Coating | Apps Range | 05 | 10 | 15 | 20 | 25 | 30 | 35 | 40 | 45 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sandvik | GC1125 | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S10 - S30 | S | S | S | S | S | ||||
Iscar | IC806 (IC804) | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S05 - S15 | S | S | S | ||||||
Iscar | IC808 (IC908) | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S15 - S25 | S | S | S | ||||||
Iscar | IC830 (IC328) | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S25 - S35 | S | S | S | ||||||
Kennametal | KCU10 | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S05 - S20 | S | S | S | S | |||||
Kennametal | KCU25 | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S20 - S30 | S | S | S | ||||||
Walter | WSM13S | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S05 - S20 | S | S | S | S | |||||
Walter | WSM23S | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S10 - S30 | S | S | S | S | S | ||||
Walter | WSM33S (WSM33) | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S20 - S40 | S | S | S | S | S | ||||
Walter | WSM43S | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S30 - S45 | S | S | S | S | |||||
Seco | CP500 | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S15 - S20 | S | S | |||||||
Seco | CP600 | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S20 - S35 | S | S | S | S | |||||
Tungaloy | AH905 | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S05 - S10 | S | S | |||||||
Tungaloy | AH725 | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S15 - S25 | S | S | S | ||||||
Tungaloy | AH7025 | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S15 - S25 | S | S | S | ||||||
Mitsubishi | VP10RT | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S05 - S10 | S | S | |||||||
Mitsubishi | VP20RT | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S10 - S25 | S | S | S | S | |||||
Mitsubishi | VP30RT | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S25 - S40 | S | S | S | S | |||||
Sumitomo | AC520U | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S10 - S25 | S | S | S | S | |||||
Sumitomo | AC1030U (AC530U) | S | S - Superalloys (Heat resistant and Titanium) | G | Grooving | PVD | S20 - S40 | S | S | S | S | S |
Grade for Milling (Indexable)
Brand | Grade | ISO | Material | app | App | Coating | Apps Range | 05 | 10 | 15 | 20 | 25 | 30 | 35 | 40 | 45 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Sandvik | S30T | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S10 - S30 | S | S | S | S | S | ||||
Sandvik | S40T | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | CVD | S25 - S40 | S | S | S | S | |||||
Iscar | IC808 (IC908) | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S05 - S25 | S | S | S | S | S | ||||
Iscar | IC830 (IC928) | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S20 - S40 | S | S | S | S | S | ||||
Kennametal | KC510M | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S05 - S10 | S | S | |||||||
Kennametal | KC522M | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S15 - S30 | S | S | S | S | |||||
Kennametal | KCSM40 | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S25 - S40 | S | S | S | S | |||||
Seco | MS2500 | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | CVD | S05 - S25 | S | S | S | S | S | ||||
Seco | F40M | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S05 - S25 | S | S | S | S | S | ||||
Seco | MS2050 | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S10 - S35 | S | S | S | S | S | S | |||
Tungaloy | AH120 | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S10 - S25 | S | S | S | S | |||||
Tungaloy | AH725 | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S15 - S25 | S | S | S | ||||||
Mitsubishi | MP9120 | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S05 - S25 | S | S | S | S | S | ||||
Mitsubishi | MP9130 | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S15 - S35 | S | S | S | S | S | ||||
Sumitomo | ACU2500 | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S05 - S25 | S | S | S | S | S | ||||
Sumitomo | ACM200 | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | CVD | S10 - S30 | S | S | S | S | S | ||||
Sumitomo | ACM300 | S | S - Superalloys (Heat resistant and Titanium) | M | Milling | PVD | S20 - S40 | S | S | S | S | S |
Recommended Insert Cutting Edge Geometry for Material W-545
Honing Size: | 0.02-0.05 mm / 0.001-0.002" | |
Rake Angle: | 13° -18° | |
Land Angle: | Neutral | |
Land Width: | 0.10-0.20 mm / 0.004-0.008" | |
Ground Insert: | Recommended |
Learn more about carbide inserts Cutting-Edge Geometry Parameters.